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Wednesday, April 9, 2008

Smelting Materials on Hand (Spring 2008)

This is a list of the materials stockpiled. The list may prove a bit confusing, as some of the items were paid for specifically by the Wareham Forge (WF) and are held under its recorded inventory. (In practice, those materials are also used for the general run of experiments, but are also dedicated for use in paid demonstrations and student courses.)

Sorry about the mixed units

Ore Bodies:

Total number of 40 - 50 lb smelt events indicated

Hematite Grit (WF) - 7 x 90 lb bags plus about 40 lbs loose = 670 lbs (15 smelts)
Taconite Pellets (WF) - about 40 lbs loose (1 smelt)
Spanish Red - about 15 lbs loose
Virgina Geothite (poor quality!) - about 125 lbs total (3 smelts)
about 20 lbs has been crushed to size
Jamestown Geothite (WF)- about 200 lbs as rock (4 - 5 smelts)

DARC Dirt 1 - about 50 lbs (1 smelt / April 13)

Mixed Gromps - estimate about 100 lbs from past smelts

Silica Sand - for DARC Dirt, about 35 lbs

Charcoal:

Total number of 50 - 60 kg smelt events indicted

Royal Oak - 10 x 20 lb bags = 200 lbs (1 full, 1 partial)
Black Diamond (WF) - (damp) 2 x 10 kg + 4 x 15 kg = 80 kg (1 full, 1 partial)
Black Diamond (WF) - (dry) 5 x 10 kg = 50 kg (1 full / April 13)
there is also a smaller quantity in partial bags (maybe 5 kg)

Charcoal Fines (WF) - total about 25 kg

Smelter Construction:

Ceramic tubes (tuyeres) - total 7 (1 for April 13)

Ball Clay - 2 x 50 lbs (1 full smelter)
Ball Clay (WF) - 2 x 50 lbs (1 for April 13)
Plus two partial bags (used for April 13)

'Cooperstown Brown' - dried & rough, about 50 lbs
Slab clay - boxed and partial dried, about 35 kg

Misc: (standard 5 gallon pails)

Ash / Sand packing - about 4 pails
Course Sand packing - about 3 pails
Wood ash - about 5 pails
Sawdust - about 6 pails
Straw - about 3/4 bail


GOING INTO THE SEASON

Our primary shortage is once again charcoal. Supplies on hand would just get us through perhaps a total of two smaller (20 - 25 kg) smelts. (Note that most of the WF materials are allocated to the April 13 smelt and the possible June 7/8 course.)

As with past years, ore remains a potential problem. The supply of Jamestown Geothite is of proven high quality, and is enough to provide a stable type for several inter-related experiments.

Darrell

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